OK......the story continues. Took some time out to replace the 32 Carolina Classic with the new World Cat and had to rig it. It's fishable now so I got the 16 back to the glass shop and then to the painter.
Weight of the top cap on 2 floor scales seemed to be in the 390lb area. Each time it would be 5 lbs different but I settled on calling it 390.
Glass shop sealed and screwed the top cap on. They changed the motor well and did some work fitting the cap to the new transom.....Then went to paint. They used "genesis" 2 part epoxy paint i believe made by Awlgrip. Came out great. Here are 2 phone pics. More better quality ones to come.