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View Full Version : Aluminum AN Fittings & Stainless Braided Fuel Lines



Forrest
05-13-2003, 03:11 PM
Don't use aluminum AN fittings & stainless braided fuel lines in a salt water environment. Here is a Russell Endura 6-AN fitting that was connected from the water separator to the fuel pump in my X-18. The "Endura" line of aluminum fittings are sold as "corrosion resistant", and are more expensive than most red or blue anodized AN fittings. This fitting was exposed to salt water splash for a couple of outings after the shaft-seal on my crank-driven raw-water pump developed a leak that I didn't notice. The fitting on the other end of the line still looks like new, and the both looked like new at the end of the season last year.

http://www.donzi.net/photos/coileF_AN1.JPG

Water gets between the stainless-steel braid and the aluminum fitting and does its dirty work. Also, to make matters worse, the anodizing on the AN fitting gets badly scratched where the stainless braid touches the fitting. With no coating protection, dissimilar metal contact, plenty of heat, and a highly conductive salt-water electrolyte, these fittings will corrode to nothing in no time at all. When the do they do the become extremely dangerous - especially on the pressure side of the fuel pump. Don't think that because you have fancy looking fuel lines all is safe. If you have these fittings, inspect them often or think about getting rid them. Also note aluminum AN fittings and stainless braided fuel lines are not USCG approved, and for good reason too. Aeroquip has a line of USCG approved fuel lines and fittings that are worth looking into. Unfortunatly, the USCG stuff doesn't have the pretty braided exterior and the colorful red or blue fittings, but what's more important?

----------------
Forrest

Four more days, but who's counting!

RickR
05-13-2003, 03:23 PM
The stainless fittings w/stainless braided lines on Genuine Trouble held up well. Mabe reddog will show us a pic :D

Dalelama
05-13-2003, 04:04 PM
For fuel lines... use Aeroquip TEFLON coated lines... fire resistant, corrosion proof, FAA approved.

Available in brown or blue.

Quite expensive!

Greg K
05-13-2003, 05:06 PM
Now you tell me after I installed this last weekend...guess we'll have to stay in fresh water now.
http://www.donzi.net/photos/gregkfuelline.jpg
http://www.donzi.net/photos/gregkfueline1.jpg

MOP
05-13-2003, 05:51 PM
The Coasties want steel tubing to the carb, they will cite you if they inspect your boat. They got me last year for no throwable device.

RedDog
05-13-2003, 08:21 PM
Yep - my stainless hose and fittings still look good. In fact, they look better than the flash photo appears-

http://www.donzi.net/photos/floydt-fuel1.jpg
http://www.donzi.net/photos/floydt-fuel2.jpg

SS18
05-13-2003, 08:46 PM
Gregg,
Nice bright bilge keep up the good work! My wife says I need a doctor because I obsess but that bilge looks mighty spiffy!

MOP
05-14-2003, 07:03 AM
Braid without question is the best looking upgrade anyone can do, and is very tough and approved for aircraft. WHY NOT BOATS???? The only pain is the Coasties. Looking over alot of these setups up here most everyone used the aluminum fittings. just ablout every fitting is availbe in S/S, I ran a cable and tubing shop in the military I had books that could cross ref damn near metal fitting. Do we have any current air plane buffs on the board? They may know an outlet for this stuff. I would still do hard tubing to the carb but polished S/S would be nice.

GEOO
05-14-2003, 10:30 AM
My Steering is done with SS hose and SS fittings.
The SS fittings are very expensive.
The only CG approved Aeroquip hose is the rubber FC234 blue hose!! This hose can be used with brass fittings or SS. This hose is fire Resistant..
I'm tring to do away with any Alum. fittings on my fuel system. I think the biggest problem is when you mix SS hose and Alum fittings. Rubber with alum would work better.

Forrest
05-14-2003, 02:48 PM
GEOO, that's the stuff. Soon I hope to have all my fuel lines convereted to Aeroquip FC234.

Hmmmmm . . . Do we have any Aeroquip dealers on the board?

GEOO
05-14-2003, 02:55 PM
I found it at a local Hydraulic shop.

Dalelama
05-14-2003, 04:22 PM
Aircraft Spruce... on the net.

EXCELLENT supplier... great service ... I've used 'em many times... spent thousands... not a problem.

Great website to order hoses from.

Look 'em up. I suggest the teflon coated stuff... $$$ but I bet the CG wont say a word. Extreme fireproof qua;lities!

MOP
05-14-2003, 07:30 PM
Dale really great site, have to do some serious poking to find all the goodies!